ALL-P Group successfully delivered the full scope of industrial flooring works for Pepsi Uzbekistan’s new aluminum can production plant. In line with the client’s technical specifications, the facility was divided into three load-bearing zones. For each zone, we developed cost- and time-efficient engineering solutions that maintained the highest quality standards and ensured optimal performance of the slabs.
Project highlights:
- High-load areas (up to 60 tons): 1 944 m², double-layer reinforcement slab and 260 mm of concrete with dry-shake topping.
- Medium-load areas (up to 10 tons): 12 576 m², double-layer reinforcement slab and 250 mm of concrete with dry-shake topping.
- Warehouse zone (5–8 tons) – 3 600 m², double-layer reinforcement slab and 200 mm of concrete with dry-shake topping.
Up-to-date technology
Instead of a traditional blinding layer, ALL-P Group proposed using a profiled membrane, significantly reducing both costs and construction time while maintaining the structural integrity and durability of the system.
Concrete placement was carried out using Laser Screed equipment, ensuring exceptional flatness and levelness — a critical requirement for A+ class industrial facilities. The dry-shake hardener (topping) was evenly distributed with a Spreader, providing superior abrasion resistance and extending the service life of the floor.
Permanent formwork, including column wraps, was used throughout the project to achieve precise joint geometry and enhance the structural integrity of the slabs.
Concrete placement was carried out using Laser Screed equipment, ensuring exceptional flatness and levelness — a critical requirement for A+ class industrial facilities. The dry-shake hardener (topping) was evenly distributed with a Spreader, providing superior abrasion resistance and extending the service life of the floor.
Permanent formwork, including column wraps, was used throughout the project to achieve precise joint geometry and enhance the structural integrity of the slabs.
Working process:
1. Subgrade preparation and installation of profiled membrane for waterproofing.
2. Placement of double-layer reinforcement (12, 14, 16 and 20 mm).
3. Installation of permanent formwork, including column surrounds.
4. Concrete pouring and leveling with Laser Screed equipment.
5. Application of dry-shake hardener using Spreader for surface strengthening.
6. Application of curing compound to retain moisture and improve concrete strength.
7. Cutting and sealing of expansion and contraction joints.
2. Placement of double-layer reinforcement (12, 14, 16 and 20 mm).
3. Installation of permanent formwork, including column surrounds.
4. Concrete pouring and leveling with Laser Screed equipment.
5. Application of dry-shake hardener using Spreader for surface strengthening.
6. Application of curing compound to retain moisture and improve concrete strength.
7. Cutting and sealing of expansion and contraction joints.
Results:
The completed flooring system provides a highly durable, level, and low-maintenance surface, capable of withstanding heavy mechanical loads and ensuring safe and efficient operations.
This project showcases All-P Group’s ability to deliver complex industrial flooring solutions on time and within budget, while meeting the demanding requirements of modern manufacturing facilities.
This project showcases All-P Group’s ability to deliver complex industrial flooring solutions on time and within budget, while meeting the demanding requirements of modern manufacturing facilities.
